Headlight Gears: (Hard Anodized Aluminum shown)
	Replacement precision CNC machined hard anodized aluminum headlight gears for the 1984-1986 Pontiac Fiero and the 1982-1986 Firebird. Each new CNC machined hard anodized aluminum replacement gear includes 4 Viton rubber bumpers. These Viton rubber bumpers are a much more durable replacement for the OEM green polyurethane bumpers which had a high failure rate. Includes 8 screws and nuts to reassemble the case.  Includes a packet of high temperature grease. Rebuilding instructions included. One gear, and 4 bumpers are needed per headlight motor.
Special note: 1982-1986 Pontiac Firebirds (some or all) used plastic intermediate gears like the one pictured. If you have this type of headlight motor it was originally from a Pontiac Firebird.  The parts do not interchange, the gear is different. No one offers a replacement steel intermediate gear at this time and possibly never will as it would be very difficult to manufacture.  If you can find a used metal intermediate gear you can use my aluminum gear in your headlight motor. This will allow you to use the hard aluminum gear I offer in your Firebird headlight motor. Get on the Fiero Forum. www.fiero.com  Post in the Mall. Some there may have a good used intermediate gear for sale. You will not know what type of gear is in your headlight motor until you open it up.   (84-86 Headlight motor with the new hard anodized aluminum gear installed. The rubber bumpers are under the black steel cage in the middle of the gear)

 

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84-86 headlight motor rebuild kit w/o gear:

If your headlight gear is not stripped you can use this kit to rebuild your headlight motor. This kit includes 4 new rubber bumpers (the originals generally are reduced to small bits and pieces). Screws and nuts to replace the rivets you will drill out to open the motor housing and a packet of high temperature grease.  Includes step by step rebuilding instructions and a 4 page trouble shooting copy set.

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GM motor assembly numbers:     Driver's side: 22039672    Passenger side: 22039673

 

Consider a crank tool to raise and lower the headlight buckets when you work on these headlight motors:

http://rodneydickman.com/catalog/product_info.php?cPath=32&products_id=423

 

 

 

Here is a long and very detailed write up on rebuilding and trouble shooting these headlight motors and their electrical system:   http://www.fiero.nl/forum/Forum2/HTML/068642.html

 

Core requests: Stan Miller rebuilds many headlight motors. Stan has a hard time finding cores. If you have any old headlight motors or parets of headlight motors you do not need Stan will buy them from you. Contact Stan Miller at: stan8t8gt@aol.com

 

CAUTION:  There are now aftermarket plastic headlight motor gears available. They are very weak compared to the GM original headlight motor plastic gears:

http://westcoastfieros.com/forum/forum_posts.asp?FID=1&TID=2361&PN=1&get=last

 

The selections below are for one headlight motor. Order two if you want to rebuild both headlight motors.

 

• 1984-1986 Fiero headlight gear kit (includes bumpers):  $35.00 each
• 1984-1986 Fiero rebuild kit W/O gear:                    $9.00 each
• 4 Bumpers (For one headlight motor gear):          $4.00 set

Core requests: Stan Miller rebuilds many headlight motors. Stan has a hard time finding cores. If you have any old headlight motors or parts of headlight motors you do not need Stan will buy them from you. Contact Stan Miller at: stan8t8gt@aol.com

Shipping:     Shipping (one gear kit) in the USA via First Class Mail is a flat rate of $4.50.

Shipping to areas outside of the USA: Generally I ship postal air first class mail. Shipping varies depending on what country they are going to. It ranges from $10 to Canada to 15 or more to Australia etc.