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1984-1986 Fiero Headlight Motor Rebuild Kits $35.00




Headlight Gears:

aluminum Gear

(Hard Anodized Aluminum shown)


Replacement precision CNC machined hard anodized aluminum headlight gears for the 1984-1986 Pontiac Fiero and the 1982-1986 Firebird. Each new CNC machined hard anodized aluminum replacement gear includes 4 Viton rubber bumpers.

These Viton rubber bumpers are a much more durable replacement for the OEM green polyurethane bumpers which had a high failure rate. Includes 8 screws and nuts to reassemble the case.  Includes a packet of high temperature grease.

Rebuilding instructions included.

One gear, and 4 bumpers are needed per headlight motor.

Headlight motor with gear installed
Special note: 1982-1986 Pontiac Firebirds (some or all) used plastic intermediate gears like the one pictured. If you have this type of headlight motor it was originally from a Pontiac Firebird.  The parts do not interchange, the gear is different. No one offers a replacement steel intermediate gear at this time and possibly never will as it would be very difficult to manufacture.  If you can find a used metal intermediate gear you can use my aluminum gear in your headlight motor. This will allow you to use the hard aluminum gear I offer in your Firebird headlight motor. Get on the Fiero Forum.  Post in the Mall. Some there may have a good used intermediate gear for sale. You will not know what type of gear is in your headlight motor until you open it up.
(84-86 Headlight motor with the new hard anodized aluminum gear installed. The rubber bumpers are under the black steel cage in the middle of the gear)

Headlight motor with gear installed



84-86 headlight motor rebuild kit w/o gear:

If your headlight gear is not stripped you can use this kit to rebuild your headlight motor. This kit includes 4 new rubber bumpers (the originals generally are reduced to small bits and pieces). Screws and nuts to replace the rivets you will drill out to open the motor housing and a packet of high temperature grease.  Includes step by step rebuilding instructions and a 4 page trouble shooting copy set.

GM motor assembly numbers:     Driver's side: 22039672    Passenger side: 22039673


Here is a long and very detailed write up on rebuilding and trouble shooting these headlight motors and their electrical system:



Core requests: Stan Miller rebuilds many headlight motors. Stan has a hard time finding cores. If you have any old headlight motors or parets of headlight motors you do not need Stan will buy them from you. Contact Stan Miller at:


CAUTION:  There are now aftermarket plastic headlight motor gears available. They are very weak compared to the GM original headlight motor plastic gears:


The selections below are for one headlight motor. Order two if you want to rebuild both headlight motors.


  • 1984-1986 Fiero headlight gear kit (includes bumpers):  $35.00 each
  • 1984-1986 Fiero rebuild kit W/O gear:                    $9.00 each
  • 4 Bumpers (For one headlight motor gear):          $4.00 set



Shipping:     Shipping (one gear kit) in the USA via First Class Mail is a flat rate of $4.50.

Shipping to areas outside of the USA: Generally I ship postal air first class mail. Shipping varies depending on what country they are going to. It ranges from $10 to Canada to 15 or more to Australia etc.

Available Options:
Current Reviews: 3
This product was updated on Thursday 02 March, 2017.
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1984-1986 Fiero Headlight Motor Rebuild Kits
I was utterly dumbfounded by the quality and attention to de ..
5 of 5 Stars!

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